Customers often want to know how flexible the line is, what it takes to maintain it, and how it handles the specific challenges of coffee packaging, such as dust or product fragility.
Q1: How difficult is it to change the line over to a different bottle size?
A1: The line is designed for quick and easy changeovers. Key machines like the RT80 filler feature a patented turntable design that can be changed in under a minute without complex tools. The capping and labeling machines also use adjustment systems that allow you to cater to different bottle diameters and heights without needing to replace major parts. Your operators can follow simple procedures to adjust guide rails, capping wheel distances, and label applicator heights, minimizing downtime between production runs for different SKUs.
Q2: Can this line handle both whole beans and ground coffee?
A2: Yes. The core of the system is the multihead weigher and rotary filler, which are versatile. The multihead weigher is excellent for accurately weighing irregular shapes like whole beans. For ground coffee, the system can be configured with specific funnels and vibration settings on the filler to ensure smooth product flow and prevent blockages or excessive dust. We will test your specific product to confirm the best configuration for optimal performance.
Q3: Is every machine on this list required? Can I integrate some of them with my existing equipment?
A3: The line is modular, so you have flexibility. You can purchase the complete, fully integrated line for a turnkey solution. However, if you already have some equipment, such as a bottle cleaner or a labeling machine, we can supply the core weighing, filling, and capping modules to integrate with your existing setup. We will work with you to ensure the communication and conveyor handoffs between the machines are seamless. The optional machines, like the X-ray and checkweigher, can be added based on your quality control needs.