Tray, Clamshell, Cup Denester
Integrates with multihead weigher & sealing unit, automatic process from container denesting, products weighing and filling, container sealing and labeling.
Types of Denester
Smartpack offers three denesters that scale with production goals: the servo-driven standard tray denester automates basic PET/PP tray singulation; the top-pick model adds vertical magazines and a top-down picker for taller or odd-shaped trays, ideal when SKUs diversify; and the clamshell denester, embedded in Smartpack’s turnkey clamshell line, singulates, opens, fills, and reseals hinged packs in one flow for berries, tomatoes, and similar produce. Each shares a unified controls platform, so plants can start simple and upgrade capacity or complexity without rewriting the line later.
Standard Tray Denester
Servo-driven pick-and-place arm with vacuum cups removes one tray at a time from; ideal for common plastic trays, bowls, or cups.
Speed around 20-40 trays/min.
Top-Pick Tray Denester
Top-down picker bridges longer reach; handles deeper or irregular-lip trays that standard side pickers miss.
Speed around 20-40 trays/min.
Clamshell Denester
Stacked clamshells are singulated, opened, automatic closing & seal-checking.
Speed around 20-25 clamshells/min.
Reference Videos
About Smartpack
With 13 years of expertise and over 3,000 successful installations, Smartpack has a proven history of delivering effective and dependable packaging solutions.
- Tailored Solutions: Smartpack designs machines customized to your specific product types, production volumes, and workflows, ensuring optimal performance and seamless integration into your operations.
- Cost-Effectiveness: These machines enhance efficiency and reduce labor costs, providing a higher return on investment (ROI) and making them a financially smart option for businesses.
- Quality and Durability: Constructed with high-quality materials like stainless steel 304, Smartpack machines offer long-term reliability and minimal maintenance, reducing operational downtime.
- Global Support Network: Smartpack provides comprehensive after-sales support, including on-site installation and training, in markets such as Dubai, Spain, Indonesia, and the USA, ensuring assistance wherever you are located.
- Sustainability: The machines are energy-efficient and compatible with eco-friendly packaging materials, supporting environmentally responsible business practices.
FAQ about Smartpack's Denester
Smartpack custom-builds each unit to your tray dimensions—send us your container drawings or samples and the tooling is sized accordingly.
imply share your container specifications with us—such as shape, material, size, and stacking method—and our expert sales team will recommend the most suitable denester solution tailored to your production needs.
Yes. Open PLC protocols (EtherNet/IP or Profinet) and configurable tray-present signals enable plug-and-play integration with third-party machines or robotics. At the same time, Smartpack offers complete containers weighing filling packing solutions.
Quick-release tooling and recipe-driven servo settings cut changeovers to 5–10 minutes—no hand tools required.
Contact Us
Fill out the simple fields and our engineering team will analyze your exact tray dimensions, production speed, and material specs—then deliver a customized quote within one business day.
- Whatsapp: +86 13421453686
- Email: info@smartpackmc.com
- Address: No. 5 Xinfu Rd, Dongfeng Town, ZhongshanCity, Guangdong, China. 528425