Frozen Vegetables Multihead Weigher VFFS Packing Line
Smartpack’s multihead weigher + VFFS line packs IQF peas, corn, and mixed vegetables from 80–1000 g retail to 1–5 kg foodservice. Washdown design, anti-condensation sealing, optional X-ray/checkweighing, plus case packing and palletizing integration.
From IQF feeding to end-of-line automation. The line pairs the Smartpack multihead weigher with the Smartpack VFFS to deliver accurate dosing, gentle handling, and stable seals in low-temperature, high-humidity environments.
Application
Products: IQF green peas, sweet corn kernels, diced carrots, edamame, broccoli/cauliflower florets, spinach portions, mixed vegetables (2/3/4/5-component blends).
Pack Formats: Pillow/gusset/quad-seal/flat-bottom pouches; optional premade stand-up zipper pouches; chain bags with hang holes for retail.
Nitrogen flush, printer/labeler, checkweigher, metal detector, incline conveyor, work platform, carton packer
Core Features
IQF-tuned dosing & blending
Adaptive vibration and feeder timing; short drop heights; optional PTFE-coated contact parts.
Low-temperature seal integrity
Closed-loop heater control, jaw pressure profiling, and stabilized film tension.
Anti-condensation package: insulated forming set + warm air curtain/air knives.
Hygienic, washdown-ready design
Stainless frames, sloped surfaces, no tool changeover; fast sanitation cycles.
Modular growth path
Start with bagging + inspection; add case packing and palletizing as volume scales.
Film & bag flexibility
Pillow/gusset; antifog, recyclable mono-PE compatible with the right seal window.
Compliance & quality control
Post-bagging metal/X-ray, dynamic checkweighing, camera code verification; full audit trail.
FAQ
1) How does Smartpack keep seals strong with cold/damp product and film? Closed-loop temperature control and jaw pressure profiling stabilize the seal window; the anti-condensation kit clears droplets at the forming tube. SOPs include short pre-heat and film tension checks.
2) Can Smartpack blend multiple vegetables to a fixed ratio? Yes. The MW Series supports recipe-driven blending with live deviation monitoring and automatic reject rules to keep final ratios within tolerance.
3) Which films work best for IQF vegetables? OPP/PE and PET/PE remain mainstream; mono-PE is viable with the correct temperature/pressure/time window and antifog. We provide recommended ranges for each structure.
4) What speeds can we expect for 1 kg bags? Typically 20-30 bpm depending on film, seal recipe, and flow behavior. Gusseted formats may reduce speed by 10–25%.
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