Sausage Frozen Food Multihead Weigher Thermoforming Vacuum Packing Line
The Smartpack Vertical Meatball Packing Machine delivers unmatched efficiency for large-scale frozen food operations. Featuring a precision 14-head multihead weigher integrated with advanced VFFS technology, this machine produces up to 80 pillow bags per minute with ±1.5g accuracy. Perfect for wholesale producers and industrial facilities requiring maximum throughput, space-efficient design, and consistent portion control. CE certified with IP65 protection rating for complete food safety compliance.
The Smartpack Thermoforming Vacuum Packaging System delivers maximum product protection through rigid tray packaging with integrated multihead weigher precision. This advanced system creates custom-formed trays while maintaining perfect portion control and extended shelf life.
Machine List
- Incline conveyor
- Multihead weigher
- Support platform
- Thermoforming vacuum packing machine
Technical Specifications
| Name | Specification |
|---|---|
| Weigher Heads | 10/14 heads |
| Weighing Range | 10g – 1000g(10 head weigher), 10-2000 grams(14 head) |
| Accuracy | ±1.5 grams |
| Speed | 40-50 trays/minute |
| Tray Size | Customizable from 150×100 mm to 300×200 mm |
| Film Material | Multi-layer barrier films, EVOH, PVDC options |
| Control Panel | 7″ touch screen |
| Power Supply | 220V, 50/60Hz |
| Thermoforming Capability | Creates rigid plastic trays in real-time |
Advantages
Maximum Freshness Preservation
- Vacuum sealing extends refrigerated shelf life from 3-5 days to 14-21 days
- 99.5% vacuum level removes virtually all oxygen, preventing oxidation and spoilage
- Modified Atmosphere Packaging (MAP) capability further extends shelf life for export markets
- Rigid tray construction prevents product compression and damage during transport
Enhanced Food Safety
- Vacuum environment eliminates bacterial growth conditions
- Sealed packaging prevents cross-contamination during storage and handling
- IP65 protection rating ensures hygienic production environment
- CE certification guarantees compliance with international food safety standards
Advanced Multihead Weigher Integration
- 14 independent weigh hoppers ensure consistent portioning
- Intelligent software minimizes product giveaway
- Quick product changeover between different meatball sizes
- Gentle handling system prevents product damage
Applications
- Premium Market Positioning
- High-end restaurant suppliers
- Retail delicatessen counters
- Export markets requiring extended shelf life
- Specialty meatball manufacturers
Long-Distance Distribution
- International shipping capabilities
- Warehouse storage optimization
- Reduced product damage during handling
- Professional presentation for foodservice
Frequently Asked Questions
Q1: What tray sizes and depths can be formed?
A1: Tray dimensions are available based on your specific requirements.
Q2: How long does the vacuum sealing extend shelf life?
A2: Vacuum sealing typically extends refrigerated shelf life to 14-21 days compared to 3-5 days for standard packaging. MAP (Modified Atmosphere Packaging) can extend this further.
Q3: Can the machine create multiple tray cavities?
A3: Yes, we offer single, double, and quad-cavity configurations. Multi-cavity trays are ideal for portion control and family-sized packages.
Q4: What film materials work best for thermoforming?
A4: We recommend multi-layer barrier films with EVOH or PVDC layers. Film thickness ranges from 200-500 microns for bottom web and 50-100 microns for lid film.
Q5: How does the heating system ensure uniform tray formation?
A5: Ceramic heating elements provide precise temperature control (±2°C). Multiple heating zones allow optimization for different film materials and tray designs.
Q6: Can it handle different meatball textures without damage?
A6: The gentle drop system and cushioned landing minimize product damage. Adjustable drop height accommodates delicate and firm products equally well.
Q7: What’s the vacuum level and sealing strength?
A7: Vacuum levels reach 99.5% with residual oxygen below 1%. Sealing strength exceeds 15N/15mm for secure package integrity during distribution.
Q8: How much film waste is generated?
A8: Skeletal waste (trim around trays) is typically 15-25% depending on tray size and spacing. Waste can be recycled through film reclaim systems.
Q9: How long does it take to change tray formats?
A9: Tray format changes require 20-30 minutes including tool changeover and system optimization. Recipe storage allows quick parameter recall.
Q10: Can it integrate with case packing systems?
A10: Yes, the discharge conveyor matches standard case packing equipment. Optional tray orientation and spacing systems optimize downstream automation.