The industry-leading solution for high-speed, precise packaging of seafood products at cold temperatures
Key Customer Concerns Addressed
🌡️Cold Environment Performance Guarantee
Our frozen seafood packaging machine is specifically engineered for operation in seafood processing environments, maintaining full functionality at temperatures around 0°C (32°F) with humidity. Unlike conventional packaging systems that experience component failures in these conditions, our specialized design includes:
- Cold-Environment Electronics Housing: IP65-rated control systems prevent condensation on critical components
- Cold-Weather Lubricants: Special low-temperature lubricants ensure smooth mechanical operation
- Moisture-Resistant Sealing Technology: Every electrical connection features waterproof seals
- Anti-Condensation Ventilation System: Prevents moisture buildup in electrical cabinets
- Responsive HMI Touchscreen: Ensures operator controls work effectively even in cold environments
VALIDATED PERFORMANCE: Our packaging system has operated continuously in numerous seafood processing facilities where ambient conditions regularly stay around 0°C with constant high humidity from nearby freezing operations.
❄️ IQF Product Integrity Protection System
Our technology features revolutionary protection systems, developed specifically to minimize product breakage and ice loss during the packaging of individually quick frozen seafood:
- Industry-Leading Fragmentation Rate: Maintains product integrity with lower breakage rates
- Measurable Ice Retention: Preserves higher of protective ice glazing through the entire packaging process
- Vibration Dampening Technology: Specialized low-frequency transfer systems reduce mechanical stress on brittle frozen products
- Gentle-Touch Weighing System: Custom-designed weigher buckets with shock-absorbing surfaces
- Product Separation Control: Prevents product clumping and subsequent breakage
Product Overview
Our advanced frozen seafood multihead weigher pouch packaging machine system represents our latest generation in automated technology, designed specifically to handle the unique challenges of processing delicate seafood products in cold environments. With advanced temperature control inside the machine and gentle handling mechanisms, this system preserves product quality while maximizing throughput for processors of all sizes.
Our proprietary technology allows direct handling of products at temperatures around 0°C (32°F) without compromising packaging precision or production speed. The result is perfectly sealed packages that maintain product integrity from processing facility to consumer.
Key Applications: Frozen shrimp, seafood medleys, shellfish, calamari rings, and breaded seafood products.
Technical Specifications
| Feature | Specification |
|---|---|
| Weight Range | 10-2000g product capacity |
| Maximum Speed Output | 20-50 packages per minute |
| Temperature Range | 0°C and above (32°F and above) |
| Pouch Styles | Premade flat pouches, doypack, zipper pouches |
| Package Size Range | Length: 150-350mm Width: 100-250mm |
| Film Types Compatible | PE, PP, PET, laminated films, biodegradable films |
| Control System | Touchscreen HMI with intuitive control software |
| Construction Materials | 304/316 stainless steel |
| Power Requirements | 220V, single phase; 380V, 3-phase, 50/60Hz |
Key Features & Benefits
Specialized Seafood Handling System
- Multi-Texture Processing Technology: Handles mixed seafood products with varying textures and shapes simultaneously
- Gentle Product Transfer: Minimizes breakage for delicate items like crab meat and fish fillets
- Anti-Stick Surfaces: Special coatings prevent frozen product adhesion even with glazed seafood
- Anti-condensation device: special device that keep the machine inside dry
Advanced Cold Storage Integration
- Direct Freezer Connection: Seamless integration with cooling systems
- Temperature Maintenance: Flow weighing packaging process, quick fill and pack frozen seafood to keep it from melting
- Quick-Change Tooling: Transition between different seafood products or different pouch sizes in under 10 minutes
Quality Assurance Features
- Metal Detection Integration: Compatible with leading detection systems
- X-ray Compatible: Optional integration with seafood bone detection systems
- Weight Verification: Individual package weight logging for compliance documentation
Advanced Automation Integration
- Complete Packaging Line Solutions: Seamless integration from primary packaging to palletizing
- Cartoning Machine with Delta Robot: High-speed automated secondary packaging with precision product placement
- Intelligent Palletizing System: End-of-line automation with pattern programming for optimal pallet stability
- Centralized Control Architecture: Single interface for monitoring and controlling the entire packaging sequence
- Customizable Automation Levels: Scalable options from semi-automated to fully-automated solutions
Customer Case Studies
Packaging Capabilities
Our machine offers versatile packaging solutions for frozen seafood products:
Pouch Styles
- Premade Flat Pouches: Ideal for fillets and thin products
- Doypack Pouches: Stand-up capability for retail presentation
- Zipper Pouches: Resealable option for consumer convenience
Specialized Features for Each Pouch Style
- Perfect Seal Technology: Ensures seal integrity even with product or frost in seal area
- Automatic Pouch Opening: Reliable opening system even in cold, humid environments
- Code Printing Integration: Date codes, lot numbers, and traceability information
Customization Options
- Window Pouches: Clear panels for product visibility
- Tear Notches: Easy-open features
- Hang Holes: For retail display
- Custom Shapes: Brand-specific pouch designs
Frequently Asked Questions(FAQ)
Q1: How does the packaging system prevent condensation damage to electronics when operating in cold processing environments?
A1: Our system features a three-tier protection strategy: 1) All electronics are housed in thermally-isolated, protected cabinets with appropriate sealing; 2) Circuit boards use protective coating technology; and 3) Our moisture management system actively addresses any condensation that may form during operation.
Q2: What specific features minimize breakage when handling delicate IQF seafood like shrimp?
A2: Our system incorporates five key technologies for delicate IQF products: 1) Cushioned transfer points with progressive deceleration; 2) Specialized belting materials that absorb micro-vibrations; 3) Computer-controlled smooth start/stop motion profiles; 4) Optimized drop heights at all transfer points; and 5) Product-specific handling paths selected by product recipe.
Q3: How quickly can operators change between different pouch styles?
A3: Pouch style changeovers typically take 15-20 minutes with our quick-change system. The machine includes toolless adjustment mechanisms and pre-programmable settings for each pouch style and size. Machine operators can follow simple step-by-step instructions displayed on the HMI screen.
Q4: What maintenance is required to maintain performance in high-humidity, cold environments?
A4: The system requires 50% less maintenance than standard packaging equipment in these conditions. Key maintenance items include regular inspection of moisture collection points, standard lubrication with our cold-environment lubricants, and periodic inspection of sealing components.
Q5: How does the machine handle varying product sizes within a production run?
A5: Our intelligent weighing and distribution system automatically adjusts to variations in individual product sizes while maintaining accurate overall pack weights. This flexibility is particularly valuable for natural products like seafood where size standardization is difficult.
