The popcorn market in the US is popping with potential, and as it continues to expand rapidly, the importance of distinctive and effective packaging cannot be overstated.
As demand grows, we offer various types of popcorn packaging machine to meet different packaging format and materials. Popcorn packaging machines from Smartpack are the strategic asset in seizing a larger market share, primarily because it dramatically increases production speed, allowing businesses to meet high demand swiftly and get their products to the market faster.
Types of Popcorn Packaging
Let’s go over the most common forms of popcorn packaging before moving on: pillow bags, stand-up pouches, microwave popcorn packages, plastic see-through bags with twist ties, and popcorn tins.
Pillow bags
Popcorn pillow bags are a popular packaging choice for many manufacturers due to their simplicity and practicality. They have several benefits. First of all, because they are flexible and lightweight, they are simple to store and ship, which can save transportation expenses. They occupy less shelf space due to their small design, which makes better use of available store space possible.
Stand up pouches
In contrast, stand-up pouches are a terrific way to stand out on shelves because they can be customized with your popcorn brand and frequently have resealable features to keep the popcorn fresh even after it’s opened.
Microwave popcorn bags
Microwave popcorn bags are highly valued for their practicality, as they enable users to effortlessly pop popcorn in the microwave without the need for extra tools, and their specially designed materials guarantee consistent heating and popping.
Plastic see through bag with a twist tie
Plastic see-through bags with twist ties are an affordable option that let customers view the goods right away, which appeals to people who are concerned about the caliber and freshness of their snack. However, this type of packaging has the lowest freshness and is best suited for extremely quick sales channels.
Popcorn tin
Tins for popcorn are a reusable and long-lasting solution that are frequently used for speciality or gift items. They also give the product a decorative and collector element. A plastic jar is a comparable package.
Next, let’s delve deeper into the specifics of the pertinent packaging machine.
Types of Popcorn Packaging Machine
Popcorn Pillow Bag by Vertical Form Fill Seal Packaging Machine
These bags originate from rollstock material and are subsequently sealed using a Vertical Form Fill Seal (VFFS) machine, culminating in what you’d recognize as the standard chip bag. The ready to eat popcorn is always packed into pillow bags. And one of the advantages is quick and efficient, these machines are the workhorses of the packaging industry.
The automation process of this packing line: auto feeding popcorn – weighing and filling – form the pillow bags from film roll – seal and cut – output.
Common used models specification
| Machine Name | Multihead Weigher Vertical Packing Machine |
| Weight | 10-2000 grams |
| Bag Size | SP-P420 model: Length 60-300mm Width 80-200mm SP-P520 model Length 60-350mm Width 80-250mm |
| Speed | 10-60 packs/min (standard) 40-80 packs/min (twin servo/high speed) 80-120 packs/min (super speed/continuous model) |
| Material | Laminated film |
| Power Supply | 220V, 50/60HZ, single phase |
Premade Pouch by Pouch Packaging Machines
Microwave popcorn and some ready to eat popcorn snack will be packed into premade pouches.
The pautomation process including: feed popcorn or corns – auto weigh – auto pick up empty pouch – pouch printing – filling – sealing – output.
Although they are using the same type of pouch packaging machine, the actual machine models are different. Microwave popcorn package would be sealed twice but ready to eat popcorn package only need to be sealed one time. From the below video, we can clearly see their difference.
Common used models specification
| Machine Name | Multihead Weigher Pouch Packing Machine |
| Weight | 10-2000 grams |
| Speed | 10-50 packs/min |
| Bag Style | Premade flat pouches, stand up pouch, doypack, zipper pouch |
| Bag Size | Length 100-300mm, width 80-210 mm |
Tin Jar Packaging Machine
The process filling packing machine for tins and jars are similar, but the actual models would be different. The automation process including tins feeding – popcorn weighing and filling – tins sealing(vacuum function for option) – capping – labeling – output.