Our services include the assembly and personalization of blueberry packing lines that are carefully planned to match growers’ production volumes and unique needs. We offer end-to-end solutions for growers and businesses that package blueberries, ranging from complex setups to vast packing systems.
The blueberry packing line features a highly automated process that covers weighing, filling, packing, labeling, boxing, and palletizing, creating a streamlined and efficient workflow. The high level of automation reduces the need for manual intervention, minimizing labor costs and the potential for human error, while also increasing the overall efficiency and consistency of the packing process.
Capable of processing 140-160 trays per minute, demonstrating its high-speed operation. This rapid throughput ensures that large volumes of blueberries can be packed in a minimal amount of time, significantly enhancing productivity and meeting the demands of high-volume packing operations.
A standout feature of the blueberry weigher is its design, which minimizes the falling distance for the berries during the packing process. This careful consideration prevents the berries from falling out and reduces impact, thereby protecting the delicate fruit from damage and bruising. The weigher ensures that the berries remain intact and in excellent condition, maintaining their quality and extending shelf life.
The line accommodates a wide range of packaging containers, providing flexibility to meet various market needs and preferences. It can handle standard trays, clamshells, and cardboard containers, among others. This versatility allows producers to pack their blueberries in the most suitable packaging for their target market, enhancing product appeal and customer satisfaction.
Smartpack offers a versatile range of feed systems for effective distribution of blueberries to the packing line. Their machines are designed to seamlessly connect with your existing feed system, ensuring a smooth and efficient start to the packing process. Whether you’re upgrading your line or integrating new components, the feed system is engineered to accommodate various inputs and workflows.
It is designed for automatically placing trays on the conveyor, ready to be filled with blueberries. This machine improves the efficiency of the packing process by preparing trays faster and more accurately than manual placement, significantly reducing labor costs and increasing the speed of the overall operation.
The 16 Head Blueberry Weigher is a standout piece of equipment in the packing line, featuring 16 weigh heads for precise and rapid weighing of blueberries. This machine ensures that each tray or package has the exact amount of product, minimizing waste and ensuring consistency across your product line. It’s designed for high-speed 140-160 dumps/minute operations, supporting the fast-paced environment of blueberry packing facilities.
Following the weighing process, the weight checker serves as a quality control mechanism, ensuring that each pack meets the specified weight requirements. Packs that do not comply are automatically rejected from the line, guaranteeing that only products meeting your standards reach the market. This step is vital for maintaining product quality and customer satisfaction.
The Labeling Machine automatically applies labels to each pack, containing essential information such as weight, date, and price. The ability to quickly change label rolls minimizes downtime, maintaining the efficiency of your packing line. Besides the traiditional labeling machine, we also offer the dynamic printing and labeling machine.
Automates the process of forming cartons from flat blanks, preparing them to be filled with packed blueberry trays. This machine significantly speeds up the packing process, reducing the need for manual labor and ensuring that cartons are consistently formed to the correct specifications.
Integrating a Visual Robot for box packing into the line brings cutting-edge technology to your operation. This robot uses visual recognition to identify and place packed trays into cartons accurately and efficiently. Its precision and speed enhance the packing line’s productivity and reduce the potential for human error.
This is the final step in the packing line, where packed and sealed cartons are stacked on pallets for shipment. This system can be customized to handle different pallet sizes and stacking patterns, ensuring that your products are ready for distribution in the most efficient manner possible.
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