“I had got many packaging solutions for kimchi from different suppliers, Smartpack is the only 1 supplier that can offer fully automated automatic pickle filling machine and packing machine.” Said from our customer in this case.
If you are seeking kimchi packaging machine, Smartpack is your ideal partner. Our machines made from acid resistant stainless steel materials, offer turnkey solutions from semi-automatic to fully automatic packaging machines including container washing machine, automatic jar cup machine, automatic filling machine, automatic jar cup screwing machine and sealing machines, labeling machines, metal detecting machines and more for optional.
And if you are in the pickle packaging business, then you know that there are a few challenges that come with it. Machines that package pickles have to be precise and accurate, and the pickles must not be ruined during the process.
Challenges of kimchi packaging machines
1. Accurate Portion Control:
Maintaining accurate portion control is a major challenge for pickles packaging machines. The size of the pickle, as well as the amount of brine and spices used to flavor them can vary greatly depending on the recipe and preference. This means that it’s very important to make sure that the portions are correct for each individual pickle.
Smartpack Solution:
One of the conditions of good accuracy for multihead weighers is that feeds the materials evenly and moderately. Our unique auto feeding device finish this task perfect! At the same time, this device can be used in meat or fried rice packing projects.
2. Airtight Sealing:
Pickles must be sealed in an airtight package in order to remain fresh and flavorful. This is another challenge that many pickles packaging machines face, as they need to create a seal that is tight enough to keep out any unwanted air but not so tight that it’s difficult to open.
Smartpack Solution:
For kimchi pouches, we will install the cleaning device before the pouches sealing station, keep the sealing position is clean enough for airtight sealing.
For kimchi plastic bottles, more heads cap screwing machine was recommended for the tight sealing but not difficult to be opened.
3. Less Ruin for Pickles:
In addition to airtight sealing, the multihead weighing machines must also be designed in such a way that pickles can be easily flow from the weigher to the package. This is especially important for larger pickles, it is the bad feeling if the pickles break into small pieces.
Smartpack Solution:
We focus on this problem so the pickles multi head scale was designed good protection from feeding device, weighing and delivering. Screw feeding device help to deliver the kimchi to weigher’s linear feeder pan, and belt delivering to collect the kimchi for filling.
4. Efficient Packaging:
Pickles packaging machines must be efficient and capable of packing large amounts of pickles in a short amount of time, while still maintaining quality control. This can be a difficult challenge, as the machine needs to be able to handle high volumes without sacrificing accuracy or speed.
Smartpack Solution:
To ensure the speed of turnkey cans packaging line, the linear combination weigher is 3 layers hopper, total 16 heads here. And every 8 heads work as 1 combination weigher, that is to said here are 2 weighers in the same robust stainless steel frame construction. The stable speed for 1210 grams kimchi is 20 cans per minute.
5. Minimizing Waste:
Pickles packaging machines need to be able to minimize waste while still creating an attractive package. This means that the machine must be able to use as much of the material as possible without sacrificing product quality or aesthetics.
Smartpack solution:
From feeding, weighing to filling, we consider the right sizes for hoppers to avoid the situation that the pickles drop out from machine during the automatic process, and the weighing accuracy was controlled in 5 grams. These 2 things help to minimize the waste the save the pickles.
How are pickles packed
Before we talk about how do we overcome the challenges, let’s check how does our pickles packaging machine work. The kimchi is packed in cans for 1210 grams, stable speed is 20 cans per minutes.
The complete packing process:
Workers feed the kimchi into infeed conveyor’s bucket → conveyor feeds product to distributing system → the system feeds kimchi to each weigher hopper according the signal → multihead weigher auto weigh and fill
At the same time, the plastic jars are processing:
Feed empty jars → washing the jars → drying jars → ready for filling → filled with kimchi → cleaning again → Capping → Top labelling → X ray detecting → ready for cartoning
What are the benefits of using kimchi packing machines
1. Speed – having a packaging machine will make the packaging speed much faster. You’ll be able to pack more pickles in less time by less labour!
2. Cost – Having a machine will cut down the labor costs of packaging pickles by hand.
3. Quality – The automated process that these machines provide will help to ensure consistent quality in your pickle packaging.
4. Versatility – A pickle packaging machine can also be used to package other products, making it even more useful.
5. Hygiene – The automated process helps to ensure that the pickles are packaged in a hygienic manner.
6. Durability – A good pickle packaging machine is built to last, so you won’t need to keep replacing it every few years.
How to choose the right pickle packaging machine
Of course the most efficient is contact us right now! Our team will offer you right solution in 6 hours!
If you want to know more before contact with us, here are some tips that will help you select the best machine:
1. Consider the size of your business: the capacity of the machine should be based on the size of your business.
2. Look for automation capabilities: automated machines offer greater efficiency and consistency, so make sure to look for one with these features; and semi-automatic is also a good choice.
3. Research the different types machine: there are several types of pickle packaging machines available, so make sure you research them all before making a decision.
4. Evaluate your budget: make sure you factor in the cost of the machine before making a purchase.
5. Read reviews: reviews are a great way to get an idea of what other businesses think of different machines, so take some time to read them.
How to use your pickle packaging machine properly
Once you have got the perfect pickle packaging machine for your business, make sure to use it properly in order to get the most out of it. Here are some tips that will help you do just that:
1. Read the instructions:
Take some time to read through the instruction manual before using the machine so you know how to use it correctly.
2. Check the machine regularly:
Make sure to inspect the machine for any signs of wear or damage before using it each time, and repair or replace any broken parts as soon as possible.
3. Clean the machine regularly:
Regularly cleaning the pickle packaging machine will help to prevent contamination and ensure a smooth operation.
4. Keep it well maintained:
Proper maintenance will help to ensure that the machine is running smoothly and efficiently for as long as possible.
5. Store it properly:
Make sure to store your machine in a cool, dry place when not in use and cover or wrap it if necessary.