Before we walk up to the ready meals packaging machine, there is a concept we should know, that is central kitchen.
What is a central kitchen?
A central kitchen is a facility that provides food services to other businesses, such as schools, hospitals and etc. These kitchens are often used by large institutions that have multiple locations and need a way to centrally manage their food service operations. Central kitchens can also be used for catering events or for producing pre-packaged healthy food products.
How does a central kitchen work ?
A central kitchen typically contains a large commercial-grade kitchen with all the necessary equipment for cooking and preparing food. The kitchen is staffed by professional chefs and cooks who prepare meals according to the recipes and menu plans set by the institution. The food is then transported to the various locations where it will be served. In some cases, the central kitchen may also be responsible for packaging and distributing the food products they produce.
What are the advantages of using a central kitchen system?
There are many benefits to using a central kitchen, especially for large institutions. Central kitchens can help to improve the quality and consistency of the food that is served, as well as reducing costs by centralizing food production. Additionally, central kitchens can provide a higher level of food safety by having strict quality control procedures in place.
What is ready meals packaging machine?
A ready meals packaging machine is a type of food packaging solutions that is designed to package prepared meals and other types of food products. Ready to eat meals packaging machines can come in a variety of different designs, depending on the type of product being packaged and the desired end result. In this case, the ready meals packaging machine auto weigh, fill and pack the Chinese cusine ready meals for central kitchen.
How does this type of machine work? How are ready to eat food packed?
A cook meals packaging machine typically works by first weighing the food product and then portioning it out into the correct sized containers in the market. Once the containers are filled, the machine will then seal them securely. Some ready to eat meals packing solutions may also include additional features such as labeling or coding capabilities. We can check the below video for the working process overview.
What are the challenges of ready meal packaging machine?
1. Lots of dishes combination in a single meal tray
Different types of food products need to be weighed in different ways, so it’s important to choose a flexible weighing machine that is able to accommodate the specific features of the product.
2. Accurate filling sequence and position
This is the second challenge to take into account, as each type of food product will have different filling requirements. For example, some meals may need to be filled rice first, then is the dishes, final is the sauce.
Additionally, ready meals packaging machines must be able to maintain a high level of accuracy when it comes to portion control and filling. If the portions are not correctly measured, it is troublesome to replenish the meals handly.
3. Good sealing for freshness
Once the food is packaged, it is important to make sure that the packaging is properly sealed in order to maintain freshness and prevent spoilage. Ready meals packaging machines must also be able to seal the packages securely to ensure that the food stays fresh and doesn’t leak during transport.
How do we-Smartpack Machine overcome the challenges?
1. Customized multihead weigher can handle several kinds of food, use less multihead weighing machines for more dishes.
In this case, 2 dishes with 1 rice in a single tray. Today’s recipe maybe potatoes with meat, vegetables and rice; tomorrow’s recipe maybe ribs, vegetables and rice. It is a more varied menu.
We only use 2 kinds of multihead weigher to handle different dishes: meat cubes, ribs, seafood, vegetable cubes, diced vegetables, rice, noodles and etc. They are screw and vibration feeding type ready meals multihead weigher. Screw type weigher handles fried rice, noodles, dices; vibration type multi head scale weigh and fill ribs, seafood and vegetables cubes.
2. Higher speed and accuracy.
Accurate filling is the basis requirement, Smartpack’s ready meals multihead weigher not only can fill the dishes into the right position, but aslo can fill 4 tray in 1 cycle. Its speed is quite faster than manual filling.
3. Vacuum tray sealer to extend shelf life
After dishes and sauce filling, the packaging machine will conveyor the trays to vacuum sealing station. The vacuum seal can help the ready meals stay fresh for a longer time.
What are some benefits of using a ready meals packaging machine?
Ready meals packaging machines offer a number of benefits, the most significant advantage which is feedback from our customer is labour saving. In weighing and packaging stage, there was over a hundred workers. At least 50% labour reducing after used our ready food packaging machines. The standard packaging line production is 1500 trays per hour, only 2 workers are needed standby around the machines. By automating the packaging process, businesses can free up employees to perform other tasks.
Besides that, it improves the quality and consistency of the food that is packaged, as well as reducing costs by centralizing food production. Additionally, ready meals packaging machines can provide a higher level of food safety and healthy by having strict quality control procedures in place.
Additionally, ready meals packaging machines can help to improve the efficiency of the packaging process by reducing the need for manual labor.
Conclusion
Ready meals packaging machines are an essential piece of equipment for businesses that need to package prepared meals or other types of food products. When choosing a machine, it is important to consider the specific packaging requirements of the product and the desired end result. and it is imperative to choose a machine that is able to maintain a high level of accuracy and consistency in order to avoid waste. If you are considering using a ready meals packaging machine for your food packaging needs, it is important to weigh the pros and cons carefully. Of course, the fastest way is to contact our professional team to get advices!