Welcome to Smartpack’s insights, where over a decade of experience in packing machine manufacturing melds with market-specific expertise. Today’s spotlight is on a notable project from our portfolio – the installation of a specialized dry fish packing machine in Korea, a venture that showcases our deep understanding of niche market needs and innovative solutions.
Why Customer Choose Us?
With 12 years of industry experience, Smartpack isn’t just another manufacturer; we’re a team of experts who excel in tailoring solutions to specific market challenges.
We give more thought than others in this project, even if it seems like a simple project.
The target weight of 25g for dry fish, which, despite its small weight, occupies a considerable volume, especially considering the doypack width of just 180mm. The doypack is with zipper, so the bag width for filling is much narrower than 180mm.
And 2 types of dry fish need to be packed: normal dry fish and shredded dry fish. The shredded type is more challenging than normal dry fish.
Our solution? A custom packing line which handles 2 kinds of dry fish, meticulously designed system to avoid material blockage, ensuring a smooth and efficient packing process.
Customer requirements
Product: dry fish
Net weight: 25 grams
Speed: 30 packs/min
Bag style: zipper doypack
Bag size: width 180mm
Bag material: foil material
Dry Fish Packaging Machine List
- Z bucket conveyor
- 14 head multihead weigher
- Rotary pouch packing machine
- Desiccant feeder
- Support platform
- Collect table
Workflow of this packing line
Overcoming Technical Hurdles: A Deep Dive
The project wasn’t without its hurdles. The primary challenge was engineering a system capable of handling a relatively small weight of 25g without slowing down the packing process or causing blockages in the narrow zipper doypacks. This required innovative thinking and a deep understanding of both the product and packaging dynamics. Our solution was a fine-tuned balance of mechanical design and operational efficiency, customized to meet the specific needs of the Korean market.
Sharp shape top cone of multihead weigher
This angle of top cone ensure the dry fishes are well dispersed.
Filling hopper with poking device
Dry fishes are filled from weigher from the hopper side, poking device push after filling. Ensure all dry fish are into pouches, ensure nothing in the hopper or near bag seal.
Performance Analysis: Automatic machine Success in Korea
Since its installation, the machine has performed exceptionally, 25 grams net weight at 30-35 packs/min, maintaining the delicate balance between speed and precision. It’s not just about packing efficiency; it’s about upholding quality standards that match the high expectations of the Korean market.
Post-implementation, the machine’s performance has been stellar. Its ability to maintain the delicate balance between speed, weight accuracy, and pack integrity has set a new standard in the industry. The feedback from operators and clients alike has been overwhelmingly positive, highlighting the machine’s ease of use and the quality of its output.
The Environmental and Economic Impact
Beyond operational excellence, this machine has made significant strides in environmental sustainability. By reducing waste and improving packing efficiency, it aligns perfectly with Smartpack’s commitment to eco-friendly solutions. For our clients, this translates into not only cost savings but also an enhanced market position, thanks to the improved sustainability profile.
Lessons Learned and Future Prospects
Each project is a learning experience, and this one was no exception. We’ve gathered valuable insights that will inform our future projects, ensuring even more seamless integrations and innovative solutions. Looking ahead, we’re excited about the potential for incorporating advanced technologies like AI and machine learning to further enhance the capabilities of our machines.
Conclusion
This project in Korea is a clear demonstration of Smartpack’s commitment to understanding and addressing specific market challenges. It highlights our ability to innovate under demanding conditions and our dedication to providing solutions that are not just efficient but also sustainable and market-relevant.
Learn More and Connect With Us
Interested in learning more about our innovative solutions and how they can be tailored to your needs? Besides the dry fish packing machine for pouch, we also offer vacuum packing machine for small dry fish! Visit our website for detailed product information and to get in touch with our team. Whether you’re looking for a demo or a personalized consultation, we’re here to assist you.
Smartpack – Redefining Packaging Solutions with Innovation and Precision.