A frozen nuggets packing machine is a specific kind of packaging machine that puts frozen chicken nuggets into bags so they may be sold and sent out. These machines are made to weigh, fill, and seal bags of frozen nuggets in a safe and clean way that is also quick and accurate. Most of the time, frozen nuggets packaging machines are built of stainless steel 304 so they can meet food safety and hygiene regulations. They can also work at high speeds. They can package a wide range of frozen foods, such as chicken parts, nuggets, fish sticks, and other breaded frozen foods.
Feedback from customer
We invested in a frozen nuggets packing machine for our food manufacturing business, and it has been an innovation for our production line. Before, we were suffering with irregular filling and sealing, which resulted to quality control concerns and customer complaints. But our packaging process has been lot faster and more accurate since we started utilizing the packing mac
The machine is simple to use and care for, and we could change the parameters to fit the particular needs of our products. The product conveyor delivers the frozen nuggets quickly and smoothly to the filling station, where they are filled with the proper amount of food.
Actual Details of Nuggets Weighing Packing Project
Products: frozen meatballs,nuggets, chicken breast, chicken fillets
Weight: 500/900/1000/2000/2500 grams
Chicken fillet max size: lenght 200mm, width 40mm, thickness 20mm, single weight 70-140 grams
Chicken breast size 1: length 165mm, width 90mm, single weight is around 250 grams
Chicken breast size 2: length 190mm, width 120mm, single weight around 350 grams
Speed: 30-35 packs/min
Bag types: pillow bag
Bag size 1: width 280 x length 380mm
Bag size 2: width 165 x length 250mm
Solution Smartpack Provided
The nuggets packaging machine was consisted of incline conveyor, 7L 14 head weigher, 720 vertical form fill machine, support platform, output conveyor and rotary table.
Features
- Automatically processes of feeding, weighing, filling and bag making, date printing, and product output.
- Stainless steel 304 construction design, which makes them durable and easy to clean, and ensures they meet food safety and hygiene standards.
- Unique water anti-condensation device helps machines work in low temperature and moisture environment.
How does frozen nuggets packing machine work?
- Incline conveyor: auto load the nuggets or meatball to multihead weigher
- 14 head weigher(7L hoppers): auto weigh and fill as preset weight on touch screen
- 720 vertical form fill machine: auto date-printing and form the pillow pouches from the laminated roll film with nuggets, then seal pouches.
- Output conveyor: delivers the finished bags to next equipment
- Rotary table: collect the bags from output conveyor for next packaging process.
By the way, Frozen nuggets packing machines can be customized to suit the specific needs of different food manufacturers and products. The specification of this line is:
| Weight | 500-5000 grams |
| Bag style | pillow bags, gusset bag |
| Bag size | length 100-450mm, width 100-350mm |
| Speed | 10-40 packs/min |
Surely, besides the vertical form fill seal packaging solutions, pre made bags packaging machines are another choice for laminated or polyethylene materials stand up pouches.
Chicken nuggets are one of popular frozen food, we also have packaging machine for other frozen foods such as frozen seafood, french fries, frozen vegetables, frozen peas, frozen meat and more. Talk to us your request and requirement, Smartpack team will offer you the best packaging solution at info@smartpackmc.com!
What are the Trends of Frozen Food Packing Machines?
Today, the trends in the utilization of frozen food packaging machines are undoubtedly shaped by rapid technological advancements and an increased focus on sustainability. The integration of automation grade in packing machinery has revolutionized the industry. These advanced machines have automated, streamlined, and sped up the packaging process, thereby increasing production efficiency and reducing labor costs.
Simultaneously, there’s a rising emphasis on the use of eco-friendly packaging materials due to increasing consumer consciousness towards the environment. This trend is driving the development of machines capable of handling sustainable packaging materials without compromising the speed or efficiency of the packing process. No matter our vertical bagging machine or rotary pouch packaging machine, the standard models can handle the bags with recyclable materials well.
There’s also an upswing in demand for machines that offer superior preservation capabilities, like vacuum and modified atmosphere packaging, to ensure longer shelf life of frozen foods. Additionally, we’re seeing machines designed with advanced features such as water-condensation protection to safeguard them from high humidity environments common in frozen food packaging.
Lastly, the rise in consumer preference for convenient, portion-controlled meals is influencing the need for machines that can accurately package individual and family-sized servings. This trend is aimed at reducing food wastage and meeting the needs of the busy, health-conscious consumers of today.
In a nutshell, the frozen food packaging machine industry is dynamically evolving, striving to marry technology with sustainability, all while meeting the growing demands for convenience and food preservation.
Frequently Asked Questions About Frozen Nuggets Packing Machines
Q1: What is the average ROI timeframe for investing in a frozen nuggets packaging machine?
A1: Most food manufacturers report a return on investment within 6-18 months after installing our frozen nuggets packaging machines. The exact timeframe depends on your production volume, previous packaging inefficiencies, and labor costs. Our customers typically see 30-40% reduction in packaging-related expenses and up to 60% increase in production capacity.
Q2: How does temperature control work in frozen nugget packaging equipment?
A2: Our frozen nuggets packaging machines feature specialized temperature control systems that maintain optimal operating conditions in cold environments. The unique water anti-condensation device prevents moisture build-up on critical components.
Q3: Can the same machine package different sizes of chicken nuggets and other frozen products?
A3: Yes, our multihead weigher systems can be quickly reconfigured to handle various product sizes and shapes. The 14-head weigher with 7L hoppers can efficiently process everything from mini nuggets (10-15g each) to larger chicken fillets (up to 350g each). Changeover between different product specifications typically takes only 10-15 minutes and can be saved as presets in the control system for future use.
Q4: What safety certifications do your frozen nuggets packaging machines have?
A4: All our frozen food packaging equipment meets international food safety standards including FDA, USDA, and HACCP requirements. The machines are constructed from food-grade stainless steel 304 and feature IP65-rated electrical components for washdown environments. Our systems also comply with CE, UL, and other regional safety certifications depending on your market requirements.
Q5: How do you ensure accurate weight control for frozen nugget packages?
A5: Our 14-head combination weigher uses advanced algorithms to calculate the optimal combination of product drops to achieve target weight with minimal giveaway. The system delivers accuracy within ±0.5g for smaller packages and ±1-2g for larger packages. Real-time weight monitoring and automatic calibration ensure consistent accuracy throughout production runs, and all weight data can be exported for quality control documentation.
Q6: What maintenance is required for a frozen nuggets packaging machine?
A6: Regular maintenance includes daily cleaning of product contact surfaces, weekly inspection of sealing jaws and belts, and monthly lubrication of mechanical components. Our machines feature tool-less disassembly of key components for easy cleaning and maintenance. Typical preventive maintenance takes only 2-3 hours per week, and our 24/7 technical support helps minimize any potential downtime.
Q7: How does the vertical form fill seal process work specifically for frozen nuggets?
A7: The process begins when frozen nuggets are conveyed to the multihead weigher, which portions precise amounts into waiting forming tubes. The VFFS machine pulls packaging film from a roll, forms it into a tube around the product, creates a back seal, and then makes horizontal seals that form the top of one bag and bottom of the next. Special cold-resistant films and heated sealing systems ensure proper package integrity despite temperature challenges. The entire process—from weighing to sealed package—takes just seconds per unit.
Q8: Can your packaging machines handle sustainable packaging materials?
A8: Yes, our frozen nuggets packaging equipment is designed to work with a wide range of sustainable materials including recyclable PE films, biodegradable films, and paper-based composite materials. We can adjust sealing temperatures, dwell times, and tension controls to accommodate these eco-friendly alternatives while maintaining package integrity and production speeds.
Q9: What is the typical lifespan of a frozen nuggets packaging machine?
A9: With proper maintenance, our frozen food packaging machines typically operate reliably for 5-10 years. Many of our customers have systems still functioning efficiently after 10+ years with periodic updates to control systems and key components. We provide comprehensive service plans and parts availability guarantees to maximize your equipment lifespan and protect your investment.
Q10: How do you prevent cross-contamination when packaging different frozen products?
A10: Our machines feature quick-release components for thorough cleaning between product runs. The stainless steel 304 construction prevents bacterial harborage, and the open-frame design eliminates hidden areas where contaminants might collect.
